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High-Energy Burst-Mode Lasers Using Cutting Edge Optronics RBAT & REA Gain Modules

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The RBAT and REA series diode-pumped solid-state (DPSS) gain modules from Cutting Edge Optronics serve as central building blocks for high energy, high repetition rate burst-mode laser systems. Burst-mode laser systems achieve high pulse energy in combination with high repetition rate operation by grouping a series of closely spaced pulses into short bursts, thereby reducing the overall average system power. Diode pumping enables burst durations on the order of 100 ms, in contrast to flashlamp-pumped systems, which are limited to about 10 ms bursts. Repetition rates within the burst can be tunable from a single pulse to 1MHz with flexible pulse durations. A sequence of RBAT and REA modules with rod sizes ranging from 2 mm to 32 mm, along with Cutting Edge Optronics’ eDrive laser diode drive electronics, are key components in producing bursts with better than 1% burst-to-burst stability and better than 2% pulse-to-pulse stability within the burst. A long pulse burst-mode laser system provides an alternative to continuously pulsed and CW lasers in applications such as flow diagnostics and other scientific research. 

RBAT and REA Modules

RBAT Modules – Compact, Flexible Gain Modules

  • The RBAT series offers rod diameters from 2 mm to 4.5 mm, using standard gain media such as Nd:YAG or Nd:YLF.
  • These modules can operate under continuous wave (CW) or quasi-continuous wave (QCW) pumping.
  • In practical systems, RBAT modules support CW output powers up to approximately 150 W and long-pulse energies around 500 mJ.
  • Because of their small size and flexibility, RBAT modules are suitable as the master oscillator or initial amplifier stage in diode-pumped MOPA (master-oscillator power amplification) systems, especially those intended for pulsed, burst-mode or Q-switched operation. 
RBAT Module

REA Modules – High Energy, High-Capacity Amplifiers

  • The REA series supports larger rod diameters (from 4 mm up to 32 mm), allowing much higher stored energy, which is a critical factor for achieving high output energies.
  • Under CW operation, REA modules can deliver output powers up to approximately 650 W.
  • For pulsed or burst-mode operation, they can provide high pulse energies – making them well-suited for amplifying seed pulses from oscillators to the energy levels required for demanding applications in both single-pass or multi-pass configurations.
  • REA modules can be configured as QCW diode-pumped amplifiers in nanosecond MOPA laser systems or used in unstable resonator designs for high peak energy and high average power applications. 
30mm Diameter REA Module

Why Cutting Edges Optronics’ RBAT + REA Architecture Works Well for Burst-Mode / QCW Lasers

  • Operating amplifiers in quasi-CW (QCW) or burst-pumped regimes allows the modules to handle high pump powers intermittently, avoiding the thermal loading and gain medium stress that continuous high-power pumping can cause.
  • The modularity – smaller RBAT stages for seeding/oscillation, larger REA stages for amplification, and eDrive laser diode drive electronics for tailored pulse duration – provides flexibility to tailor each laser’s output parameters (pulse energy, burst duration, repetition rate) to specific application requirements.

To explore available RBAT and REA configurations and related drive electronics, visit our laser gain modules catalog.

New 1064nm Laser Diodes for Hair Removal

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The aesthetic laser market is continually advancing, and at the forefront of this evolution is laser hair removal. The efficacy, safety, and reliability of a hair removal system are paramount. While patients see a sophisticated light delivery device, the heart of the machine, and the component that dictates its performance, is the laser diode stack.

Selecting the right laser diode for hair removal applications is critical for balancing treatment effectiveness, device reliability, and patient comfort and safety. Cutting Edge Optronics (CEO), as a vertically integrated medical laser components manufacturer, delivers advanced solutions tailored to each requirement.

Choosing the right laser diode is not just a technical decision; it’s a business decision that impacts client satisfaction, treatment outcomes, and the bottom line. At Cutting Edge Optronics, we specialize in the high-power laser diodes that drive these systems

Wavelength: The Foundation of Effective Treatment

Laser hair removal devices are based on selective photothermolysis—the use of a particular wavelength of light to target and destroy a specific chromophore. In this case, the target is melanin in the hair follicle. The wavelength of the laser determines how effectively and safely this is achieved across different skin and hair types. Three wavelengths dominate the industry: 755 nm (Alexandrite), 800-810 nm (Diode) and 1064 nm (Nd:YAG, Diode). The 755 nm wavelength exhibits very high melanin absorption, and is best for treating fine, light-colored hair on individuals with fair skin types. 1064 nm is the safest option for darker skin tones because it has the lowest melanin absorption and the deepest penetration, allowing it to bypass the surface melanin and target the hair follicle with less risk to the skin. The 800-810 nm wavelength span offers balance between the two, and is best for a range of skin tones, making it a versatile and popular choice.

Many modern systems now incorporate multiple wavelengths to offer comprehensive treatment options. Cutting Edge Optronics now offers diode laser wavelengths in both the 800-810 nm span and at 1064 nm, which can be combined for a more versatile device. 

Laser Diode Bars

Power, Fluence, and Pulse Duration: The Efficacy Triangle

While wavelength determines which hair and skin types can be treated, the interplay of power, fluence, and pulse duration determines how well the treatment works. The output power of the laser diode stack dictates the range of possible treatment parameters. A higher-power stack enables the use of larger spot sizes at effective energy levels, which translates to faster and more efficient treatment sessions. Fluence is the actual energy density delivered to the treatment area. Achieving the optimal fluence is critical for thermally destroying the hair follicle without damaging surrounding tissue. The pulse duration must be long enough to heat the follicle to a destructive temperature but shorter than the skin’s Thermal Relaxation Time (TRT) to prevent burns.

CEO’s superior laser diode stacks provide consistent, stable power output, ensuring that the fluence and pulse duration selected on the screen are the same as what’s being delivered to the skin, shot after shot.

H-Package

Cooling and Construction: The Keys to Longevity and ROI

A high-power laser diode generates a significant amount of heat. Managing this thermal load is arguably the most critical factor in the diode’s lifespan and reliability. Inadequate cooling leads to performance degradation, wavelength shifting, and premature failure.

This is where the physical construction of the diode stack is vital. At Cutting Edge Optronics, we utilize advanced cooling architectures and proprietary assembly techniques to ensure maximum thermal efficiency. A robustly designed and well-cooled diode stack translates directly to a longer lifespan, consistent performance and uptime.

Micro-Channel Cooled Stack

Innovation & Remarkable Growth: Cutting Edge Optronics’ 2024 Success Story

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In 2024, Cutting Edge Optronics discovered that relentless growth isn’t about playing it safe, it’s about making bold moves. The company set a new record in annual revenue, which has doubled over the past five years. With an employee count at > 115 and growing, the company had its best performance in its 30+ year history across all key metrics. Reaching this record is only the beginning. It reinforces the dedication to building a resilient, agile organization prepared for future challenges and opportunities.

“Our strong performance over the past several years has been an amazing process to be a part of,” said Scott Mize, CEO General Manager. “We are focused on robust, long term customer relationships, providing high quality innovative solutions and service tailored to our customers’ needs. We have the best team in the industry, making CEO the place we most want to work. Every employee knows that if our customers are successful, then CEO is successful.”

CEO's laser optronic laboratory
Cutting Edge Optronics Patara Laser Manufacturing Lab, St. Charles, MO

Not only has Cutting Edge Optronics achieved financial milestones, it has also built the most diversified customer base and market presence in its history, supplying both original manufacturers (OEMs) and end-users with cutting-edge laser solutions. By expanding into new markets and industries, the company has strengthened its position, ensuring long-term stability.

“We couldn’t have done any of this without our customers,” said Ryan Feeler, CTO /
Director of Business Development. “I am continually impressed with their innovative
spirit and have enjoyed watching many of their products grow and mature, with our diode
arrays and lasers as a driving force.”

As Cutting Edge Optronics moves forward, it remains focused on expanding its product offerings, enhancing manufacturing efficiency, and continuing to push boundaries in a variety of commercial, industrial, medical, and military/aerospace industries. The focus will be to set standards for innovation, growth, and customer engagement.

For information about employment opportunities at Cutting Edge Optronics, visit our careers website.

Approved for Public Release: NG25-0505. © 2025 Cutting Edge Optronics, Inc.

All Diode-pumped 10 Hz 7 Joule Nanosecond 527nm Laser for Optical Parametric Chirped Pulse Amplifier (OPCPA) Pump

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Cutting Edge Optronics has demonstrated a 7J, 527nm, 10Hz laser with a 4ns pulse
width and square temporal profile, ideally suited to Optical Parametric Chirped Pulse
Amplification (OPCPA) pumping. DPSS laser technology provides tremendous
advantages over lamp-pumped lasers in meeting the stringent requirements of OPCPA
pump lasers. In particular, the spatial and temporal profiles, the short-term and long-
term pulse energy stability, and the low wavefront distortion of the DPSS laser are an
excellent fit.

By utilizing high quality Nd:YLF crystals and MRF technology, the TWD was minimized
to obtain superior beam quality. The output is nearly diffraction limited with a diameter of
22mm and full angle divergence of ~0.1 mrad at 1053nm. Due to the unique properties
of Nd:YLF, the laser has weak thermal lensing and thermal distortion. This allows
flexibility in its operational frequency. A repetition rate of 10Hz was achieved with a
timing jitter of less than 25ps rms. The beam uniformity over an aperture capturing 90%
of the energy was 7.2% rms. The second harmonic output was generated by a
25x25x15 mm type-I LBO crystal with a conversion efficiency of 78% from a 9.1J,
1053nm output. Output pulse energy stability was 0.45% rms over 10 hours.

Overall, the laser performance results demonstrated that an all diode-pumped Nd:YLF
laser is an excellent solution for the requirements of OPCPA pumping. See additional
information below.

Approved for Public Release: NG25-0505. © 2025 Cutting Edge Optronics, Inc.

CEO Develops Er:YAG Laser Module

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Cutting Edge Optronics (CEO) recently built and tested one of their industry standard REA diode-
pumped solid-state (DPSS) laser modules with an Er:YAG rod as the gain medium and pumped with in-house-manufactured 97Xnm laser diodes. The Er:YAG rod was provided by Northrop Grumman
SYNOPTICS. The module’s laser emission wavelength is 2.94μm, which is highly absorbed by water
and hydroxyapatite. A laser at this wavelength has a variety of applications in the medical and
scientific laser communities such as dental surgery, wart removal, the cutting of bone and soft
tissue, as well as for pumping mid-wave IR lasers.

Test results from an REA module with a 5mm diameter rod and quasi-continuous-wave (QCW)
pumping of the laser diodes are shown below. The gain of Er:YAG is much lower than typical Nd:YAG
systems. The best output coupler reflectivity to maximize output power was 95% in a short cavity of
280mm length with a flat high reflector. Fluorescence imaging of the 2.94um emission showed
good uniformity of absorbed diode light (see Figure 1.) Imaging the output coupler, a uniform beam
profile was observed (see Figure 2.)

Figure 3 shows output energies per pulse obtained during short cavity testing for various pulse
widths. With the same duty cycle, the module was tested at 500μs, 1ms, and 1.5ms. Efficiencies of
pump energy to output energy of 19%, 22%, and 18% were obtained for 500μs, 1ms, and 1.5ms
respectively. The energy level dynamics of the Er:YAG system is complex. Due to thermally driven
effects, the tail end of the optical pulse fell off for pulse widths longer than 1ms. This explains the
reduction in efficiency for 1.5ms pulses. At 15Hz and 1ms, a maximum average output power of
70W was obtained. The maximum output energies per pulse obtained for 500μs, 1ms, and 1.5ms
were 2J, 4.67J, and 5.66J, respectively.

Figure 3. Er:YAG Output Energy vs. Pump Energy for Various Repetition Rates

Due to the high quantum defect in Er:YAG, thermal lensing is an important consideration when
building an Er:YAG laser. The power of the thermal lens in this module was measured to be 0.012
diopters per watt of average pump power plus a baseline of 0.173 diopters above the threshold.
The successful testing of a new Er:YAG, 5mm diameter side pumped rod laser module was
performed, with output pulse energies of up to 5.5J and average powers exceeding 50W achieved.
This module is based on the CEO’s industry-proven REA laser module series designs used for the past
several decades as oscillators and amplifiers in a variety of DPSS laser applications. These
modules are typically rated for lifetimes greater than 10 billion pulses, which exceeds the projected
lifetime of medical equipment in many environments.

Approved for Public Release: NG25-0073. © 2025 Cutting Edge Optronics, Inc.

Cutting Edge Optronics: 30 Years of Laser Technology Innovation

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For 30 years, Cutting Edge Optronics has been at the forefront of laser technology, manufacturing high-performance laser diode arrays and DPSS laser systems for diverse applications, from laser hair removal and solid-state laser pumping to cutting-edge LIDAR systems. CEO combines precision engineering with tailored solutions to meet your needs.

CEO’s High Energy Laser (2J, 10Hz, 532nm) Used in ELI-Beamlines Machine Learning Experiment

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The CPL-020-QSG, a 2J, 10Hz, 532nm pump laser, was the first of many high-pulse energy laser systems (HELs) designed and manufactured by Cutting Edge Optronics (CEO) at their St. Charles, MO facility. The laser is a key component of the High-repetition-rate Advanced Petawatt Laser System (HAPLS),  designed and built by Lawrence Livermore National Laboratory (LLNL), and installed and operating as an important part of the European Union’s Extreme Light Infrastructure (ELI) Beamlines facility based just outside of Prague, Czechia.

CPL-020-QSG: 2J, 10Hz, 532nm

Built ten years ago, the CPL-020-QSG continues to perform flawlessly at its specified operational level, as demonstrated in one recent experiment described in this article from Optics.org. An excerpt from the article reads, “The lead researcher at LLNL, Matthew Hill, explained, “Our goal was to demonstrate robust diagnosis of laser-accelerated ions and electrons from solid targets at a high intensity and repetition rate. Supported by rapid feedback from a machine-learning optimisation algorithm to the laser front end, it was possible to maximise the total ion yield of the system.

A brief history of the CPL-020-QSG

CEO delivered the CPL-020-QSG to LLNL in Livermore, California in late 2014, where it was installed and commissioned in early 2015. LLNL is renowned for having achieved fusion ‘ignition’ at its National Ignition Facility (NIF), where more fusion energy is generated than the amount of laser energy delivered to the target; an important step towards the dream of ‘clean’ nuclear fusion power.

CPL-020-QSG is used as a pump laser in LLNL’s Ti:Sapphire chirped-pulse amplifier (CPA). “HAPLS is designed to ultimately generate a peak power greater than 1 petawatt (1015 or 1 quadrillion watts), with each pulse delivering 30 joules of energy in less than 30 femtoseconds (trillionths of a second or 0.00000000000003 seconds)—the time it takes light to travel a fraction of the width of a human hair. […] Delivering more than 1 petawatt at this extreme repetition rate is a major advancement over current petawatt systems, which cannot fire more often than once per second.” (LLNL, 2014).

Video of HAPLS in 2014 (Source: LLNL)

LLNL incorporated the CPL-020-QSG into the HAPLS in California and then shipped the entire HAPLS system to the ELI Beamlines facility, where it has been operational since 2018 for studying laser-matter interactions, laser-driven secondary sources, and fundamental physics at ultrahigh light intensities.

Present Day

Today, the CPL-020-QSG is still pumping the CPA in HAPLS at ELI Beamlines and performing cutting-edge scientific research, with very little realignment necessary between shipments from Missouri to California to Czechia, or thereafter. Its stability, reliability, and long lifetime prove that all-diode pumped solid-state (DPSS) lasers are a key component of high repetition rate, high energy laser systems. Over the past ten years, CEO has continued to innovate in the field of DPSS HELs. In 2024, CEO delivered its latest in a long line of high energy lasers to Rutherford Appleton Laboratory, the CPL-070-QSF: a 7J, 10Hz, 527nm, 4ns temporally shaped pulse OPCPA pump laser.

Read about CEO’s HELs in this white paper. Even higher pulse energies and faster repetition rates are on the horizon at CEO.

Approved for Public Release: NG24-2401© 2024, Northrop Grumman.

Faming Xu, Ph.D. Will Present at ICUIL

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Faming Xu, Ph.D. will present a poster entitled “All Diode-pumped 10 Hz 7 Joule Nanosecond Optical Parametric Chirped Pulse Amplifier (OPCPA) Pump Laser” at the 2024 International Conference on Ultrahigh Intensity Lasers (ICUIL) later this year.

Dr. Faming Xu
Dr. Faming Xu, Senior Principal Laser Scientist

Dr. Faming Xu is a Senior Principal Laser Scientist focused on Diode Pumped Solid-State (DPSS) Lasers with Cutting Edge Optronics (CEO). With over 16 years of experience at CEO, Dr. Xu has made significant contributions to the field, notably leading the development of the Patara laser and custom, high-energy Gigashot laser product lines. His most recent achievement at CEO is discussed in the poster – this 7J, 527nm DPSS laser has the highest green pulse energy output of any high-energy lasers (HELs) manufactured and installed to date by CEO. It has a 4ns pulse width with a square temporal profile at 10Hz, and will be used for OPCPA pumping in the Rutherford Appleton Laboratory’s petawatt laser at the Extreme Photonics Applications Center (EPAC) in the United Kingdom.

This poster describes the design of this laser, which is a classic master oscillator, power amplifier (MOPA) layout. The laser pulse was temporally tailored from a CW single mode 1053nm fiber laser by an Arbitrary Waveform Generator (AWG). A serrated aperture was used to generate flat-top beam profile, which was relay-imaged and amplified through six amplifiers with rod diameters of 12mm to 25.4mm. The output is nearly diffraction limited with a diameter of 22mm and full angle divergence of ~0.1 mrad at 1053nm. The beam uniformity over an aperture capturing 90% of the energy was measured at 7.2% rms. The second harmonic output conversion efficiency was 78% from a 9.1J, 1053nm laser. The repetition rate of 10Hz was achieved with a timing jitter of less than 25ps rms.

ICUIL brings together researchers focusing on ultrahigh-intensity laser science and technology and will be held on the island of Cozumel, Mexico, from September 9th to 13th, 2024. The Comité Territorial de Óptica de México, A. C., the Mexican Territorial Committee within the International Commission for Optics, organizes the conference. CEO’s Donna Berns will also be in attendance at ICUIL.

Approved for Public Release: NG24-1703 © 2024, Northrop Grumman.

A New Age of High Energy Lasers

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This paper provides a general overview of Cutting Edge Optronics’ high energy laser design approach and system architecture. It then dives deeper into the technical details of example high energy DPSS laser systems installed around the world. Output pulse energies range from 0.5 J to 10 J, with average output powers of 20 W to 200 W, repetition rates from 5 Hz to 50 Hz, and output wavelengths in both green and infrared.

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Approved for Public Release: NG24-0127 © 2024, 2024 Cutting Edge Optronics, Inc.

Cutting Edge Optronics Makes Strides Against Breast Cancer

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A team of employees from Cutting Edge Optronics (CEO) in St. Charles, Missouri, united to support lifesaving breast cancer research and support services in the “Making Strides in St. Louis” American Cancer Society event in late October. They raised more than $4,750 for the cause, far surpassing their fundraising goal.

Top Row (Left to Right): Kyle Crowe, Jeremiah Robinson-Lowe, Scott Mize, Kellie Bergschneider, Jessica Shoemaker, Toni Voorheis, Kaci Loggia, Patrick Johnson. Bottom Row (Left to Right): Betsy Mize, Charlene Pittman, Jenna Borton, Brandy Nugent.
"Too many of my family members have been diagnosed with Breast Cancer. Fortunately, all have fought and survived but I know that isn’t always the case for others. Participating in the Making Strides Against Breast Cancer Walk allowed me another avenue to help support those directly impacted by cancer, and hopefully make the fight easier for those who are continuing to battle. Getting to support this cause with the Cutting Edge Optronics/ Northrop Grumman team made it even more meaningful."
Kellie Bergschneider, Principal HR Business Partner
A glimpse of the CEO team participating in the “Making Strides Against Breast Cancer” walk, which took place on October 21st in St. Louis, MO.
I participated in the Making Strides Against Breast Cancer Walk to continue to help bring awareness to not only breast cancer, but all types of cancer. It is important to support those that have been impacted directly and indirectly from this terrible illness. It is also important to recognize the survivors who were able to fight back against cancer and demonstrate that the impossible is very much possible.
Pat Johnson, Manager Production-Process Operations
Participating in the Making Strides Against Breast Cancer Walk made me feel good, especially since one of my best friends and co-workers is a survivor!! It was a fun day filled with laughter and hugs. Can’t wait to participate again next year! Team CEO/Northrop Grumman Rocks!!
Toni Voorheis, Assembler
I walk for my mom, my friends and all the people that have or will be diagnosed with cancer. The fight is never over, so standing and walking side by side all these amazing people is a reminder to everyone that they are not alone. Every walk we get closer to a cure, and I will never give up hope! Team CEO will be back next year, and we want to raise the bar and awareness.
Kaci Loggia, Manager Production Planning Scheduling
Left to Right: Jessica Shoemaker, Charlene Pittman
Participating in Making Strides Against Breast Cancer was very fulfilling as it is for a very important cause that has impacted most of us in different ways. It was terrific to see the employees of Cutting Edge Optronics demonstrate once again their commitment to each other, family, friends and community for such a meaningful cause in line with Northrop Grumman’s outstanding support. Go Team CEO!
Scott Mize, CEO Director
I participated in this Walk because I love helping others!
Charlene Pittman, Assembler

Approved for Public Release: NG23-2580 © 2023, Northrop Grumman.

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